Rotary Lobe Pump Filling Machine
Technical Parameters
| Voltage | 220 volts, single phase, 60/50 Hz(can be customized) |
| Filling range | 50ml-5000ml (more than 5000ml can be customized) |
| Filling accuracy | ± 0.5% |
| Air source pressure | 0.6-0.8 MPa |
| Filling speed | about 50 bottles per minute (6 nozzles filling machine 1000 ml capacity) |
| Filling Nozzle | 2/4/6/8/12/16(can be customized) |
Rotary Lobe Pump Working Principle
Rotary lobe pumps, which are self-priming positive displacement pumps, are not sensitive to dry running. The synchronized rotation of the rotor pair and the increasing suction chamber create a vacuum on the priming side of the pump. This vacuum draws the liquid into the pump chamber and the pumped medium is conveyed past the pump wall into the pressure area by the rotors. The synchronized rotation of the rotor pair and the decreasing pressure chamber create an overpressure on the discharge side of the pump. The flow direction can easily be reversed by changing the direction of rotation.
Advantages Rotary Lobe Pumps
➤ Damage free: Often used in food applications because lobe pumps handle solids without damage to the product
➤ Larger particle size: the particle sizes that can be pumped are often larger in lobe pumps then in other positive displacement pumps
➤ Low viscosity liquids can be handled with diminished performance
➤ No metal to metal contact
➤ Suitable for hygienic applicatins due to superior CIP/ SIP capabilities
The core benefits of using a lobe pump are the perfect cleaning capabilities, the ease of maintenance and the extended life time thanks to the improved construction. Lobe pumps mean reliable and safe pumping of food and pharma related fluids.
The fully automatic rotary lobe pump filling machine handles a wide range of container sizes, filling volumes and product types with ease. Although originally designed for filling creams, gels and lotions, the filler can handle both thin and pasty products. The machine can easily fill cosmetic creams, heavy sauces, thick shampoos and conditioners, honey, hair gels, cream cleaners and car waxes.
Like gear pumps, lobe pumps are a type of positive displacement pump that uses a rotary action to move product. Unlike gear pumps, a lobe pump will normally consist of about three lobes (versus the many teeth on the gear pump). Product is pushed through the lobes in a manner similar to passing through the teeth of a gear pump. However, the extra space can be a benefit for products with small to medium particulates that may cause problems when passing through gears.
Application
Filling Valve
The filling valve is made of 304 stainless steel, and the valve length, diameter, and suction function can be customized according to the bottle mouth diameter, bottle height, and degree of liquid foaming. The lifting of the filling valve is controlled by a servo motor.
Storage Tank
The storage tank is made of 316 stainless steel, and the round bottom storage tank is convenient for liquid flow, easy to clean, and has no residue. CIP cleaning function can be selected as required.
Stainless Steel Rotary Lobe Pump
Using high-precision stainless steel rotor pump, made of 316 stainless steel, to meet the filling measurement of different products such as daily chemicals, food, medicine, etc. Imported brand servo motors have better filling accuracy and more stable operation. Filling capacity and filling of a single pump head Installation speed can be adjusted via touch screen.
Control System
Control system, stable operation and long service life.
We understand the importance of focusing on sanitation, and durability when working with foods and sauces. Let our experienced sales and engineering teams work with you to develop a solution that will fit your liquid food and sauce bottling machinery needs.
Provides bottle filling equipment for liquid food products. For example, jam, honey, cooking oil, salad dressing, etc.
bottle filling equipment for liquid food products. For example, jam, honey, cooking oil, salad dressing
Peanut butter is a food paste or spread made from ground, dry-roasted peanuts. It commonly contains additional ingredients that modify the taste or texture, such as salt, sweeteners, or emulsifiers. Peanut butter is consumed in many countries. The United States is a leading exporter of peanut butter and one of the largest consumers of peanut butter annually per capita.Peanut butter is a nutrient-rich food containing high levels of protein, several vitamins, and dietary minerals. It is typically served as a spread on bread, toast, or crackers, and used to make sandwiches. It is also used in a number of breakfast dishes and desserts, such as peanut-flavored granola, smoothies, crepes, cookies, brownies, or croissants. It is similar to other nut butters such as cashew butter and almond butter.
Before packaging, the peanut butter must first be cooled in order to be sealed in jars. The mixture is pumped into a heat exchanger in order to cool it to about 120 °F (49 °C). Once cool, the peanut butter is pumped into jars and vacuum-sealed, a process which removes air and deoxygenates the peanut butter to inhibit its oxidation. [From Wiki]
Jam is a condiment. It is usually made from pressed fruit, sugar, and sometimes pectin. Most jams are cooked. After making, jam is normally put into an airtight jar. Usually a jam contains as much sugar as it contains fruit. The two parts are then cooked together to form a gel.Jam refers to a product made of whole fruit cut into pieces or crushed, then heated with water and sugar until it reaches “jelling” or “setting” point, achieved through the action of natural or added pectin, then sealed in containers.
Recipes without added pectin use the natural pectin in the fruit to set. Tart apples, sour blackberries, cranberries, currants, gooseberries, Concord grapes, soft plums, and quinces work well in recipes without added pectin.
Other fruits, such as apricots, blueberries, cherries, peaches, pineapple, raspberries, rhubarb, and strawberries are low in pectin. In order to set, or gel, they must be combined with one of the higher pectin fruits or used with commercially produced or homemade pectin. Use of added pectin decreases cooking time.[From Wiki]
Customize your mustard oil filling line
Following the completion of liquid filling, you can use capping machines to fit containers with customized caps, labelers to apply high-quality labels with custom images or text for unique branding, and conveyors to transport containers from one end of the production line to the other with consistent efficiency at custom speed settings. A complete system of mustard oil filling machines and other equipment can give you what you need for reliable functionality in your production line.
Mustard oil bottle capping machine, usually choose the following equipment, the specific machine selection needs to be based on the shape of the cap, size, capping method to decide.
AUTOMATIC NET WEIGHT FILLING MACHINE
Net weight filling machines use a weigh scale platform to monitor the weight of product as it is filling into a bottle or container. Net weight fillers are well suited for large container filling applications.
This type machine is used for 5kg -30 kg liquid filling. Gravity filling system with weight scale under filling nozzle to assure filling accuracy. It can finish a series of operations automatically, such as bottle inlet, weight filling, and bottle outlet. Especially for SL, edible oil lubrication. it is a nice choice for foodstuff, pharmacy, cosmetic and chemical industries.
Linear type machine, can be made with 2/4/6/8 filling nozzle for different filling capacity.
Features
1. This machine adopts PLC, touch screen control panel, convenient to adjust.
2. Each filling head has the weigh and feedback system. Each filling head can be regulated.
3. Photoelectric sensor, approximate switch and other electric elements are the international famous brand. No container no filling. The main host can trigger the alarm if there is any container blocked.
4. Submerged filling makes it possible to reduce form. It is suitable for various kinds of filling products.
5. The whole machine meets GMP standard. It is easy to disassemble clean and maintain, and the parts which contact with the filling products are made of high quality stainless steel. The whole machine is safe, environmental, sanitary, adapts to various kinds of working places.
Parameters
| Nozzle Number | PCS | 2 | 4 | 6 | 8 |
| Filling volume | Ml | 5-30KG | |||
| Production capacity | Bottle/h | 100-600pcs(Depends on filling volume) | |||
| Quantitative error | % | ≤±2% | |||
| Voltage | V | AC220V 380V ±10% | |||
| Consumed power | KW | 1.5 | 1.5 | 1.5 | 1.5 |
| Air Pressure | MPA | 0.6-0.8Mpa | |||
| Air consumption | M3/min | 0.8 | 1 | 1.2 | 1.2 |
Chemical fluids that we handle include:
- Foaming chemicals
- Viscous liquids
- Aggressive liquids
- Flammable products
- Solvents
- Detergents
- Polymers
- Disinfectants
- Cleaning products
Paint is any pigmented liquid, liquefiable, or solid mastic composition that, after application to a substrate in a thin layer, converts to a solid film. It is most commonly used to protect, color, or provide texture to objects. Paint can be made or purchased in many colors—and in many different types, such as watercolor or synthetic. Paint is typically stored, sold, and applied as a liquid, but most types dry into a solid. Most paints are either oil-based or water-based and each have distinct characteristics. For one, it is illegal in most municipalities to discard oil-based paint down household drains or sewers. Clean up solvents are also different for water-based paint than they are for oil-based paint. Water-based paints and oil-based paints will cure differently based on the outside ambient temperature of the object being painted (such as a house.) Usually the object being painted must be over 10 °C (50 °F), although some manufacturers of external paints/primers claim they can be applied when temperatures are as low as 2 °C (35 °F).[From Wiki]
Pesticides are substances that are meant to control pests. The term pesticide includes all of the following: herbicide, insecticides (which may include insect growth regulators, termiticides, etc.) nematicide, molluscicide, piscicide, avicide, rodenticide, bactericide, insect repellent, animal repellent, antimicrobial, and fungicide. The most common of these are herbicides which account for approximately 80% of all pesticide use. Most pesticides are intended to serve as plant protection products, which in general, protect plants from weeds, fungi, or insects.In general, a pesticide is a chemical or biological agent that deters, incapacitates, kills, or otherwise discourages pests. Target pests can include insects, plant pathogens, weeds, molluscs, birds, mammals, fish, nematodes, and microbes that destroy property, cause nuisance, or spread disease, or are disease vectors.
Pesticides are used to control organisms that are considered to be harmful, or pernicious to their surroundings. Insecticides can protect animals from illnesses that can be caused by parasites such as fleas. Pesticides can prevent sickness in humans that could be caused by moldy food or diseased produce. Herbicides can be used to clear roadside weeds, trees, and brush.[From Wiki]
LABELING SYSTEM
Be it shaped square, round, oval or conical: our labeling machines will label almost any product. This includes also flexible containers, cartons, bags, packages, trays and pallets. We offer solutions for all sizes and surfaces – from glass, wood and plastic via paper and to steel. Our labeling machines are suitable for surface labeling of the following containers:
Be it shaped square, round, oval or conical: our labeling machines will label almost any product. This includes also flexible containers, cartons, bags, packages, trays and pallets. We offer solutions for all sizes and surfaces – from glass, wood and plastic via paper and to steel. Our labeling machines are suitable for surface labeling of the following containers:
Labeling systems are used to apply preprinted labels to products, individual packages, cartons, cases, and pallet loads for product identification and traceability. They are also used to apply labels to products to promote the manufacturer’s brand image. The content of these labels can vary from a simple black & white bar code, 1D or 2D code used for identification, to a complex multicolor product label carrying eye-catching brand identity.
