Viscous Piston Filling Machine - Manufacturer, Supplier, Exporter
Product Details: | |
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Material: | SUS304 |
Filling Speed: | 30-80 Bottles Per Min |
Driven Type: | Electric |
Guarantee: | One Year |
Filling Capacity: | 100-5000 Ml, Can Be Customized |
Filling Accuracy: | ±1% |
Weight: | 700kg |
Packing: | Strong Wooden Case |
Viscous Piston Filling Machine
- This metering pump filling machine is specially made for all materials, such as water, gel, shampoo,oil olive oil, motor oil etc. The machine adopts piston pump and for filling.
- By adjusting the position pump, it can fill many kinds of the bottles in one filling machine, with quick speed and high precision.
- The machine can fill different shapes of bottle such as circular, round, flat, square, etc. It is suitable forglass bottle and plastic bottle.
- The filling capacity can be adjustable, the filling volume can be varied from500-2500 ml by adjusting the piston pump.
- An optional diving nozzle mechanism plunges the filling nozzles into the container for increasedproduction speeds without splashing, and we can produce the different filing nozzles for your differentspeed requirement.
- Filling volumes are programmable and can be adjusted from the touch screen.
Features:
It is applicable to different shaped bottles and plastic bottles: plastic,glass bottle and mould bottle. The bottle - in and bottle- out has specialized structure. It doesn't drop bottles or nip bottles.
Suitable filling material: This machine adopts piston pump, which is suitable for all kind materials, with highfilling speed and high filling precision. For filling corrosive, the position pump will be made by silicon rubber, Teflon, ceramics and other corrosion resistance materials.
Controlling system: The machine adopts full-auto PLC and human-computer touch screen control system. For different volumes adjustment, we set several procedures, mode 1, mode 2, mode 3``` Operators do not need too much complicated adjustments, the filling machine can switch betweenthe three models easily.
Different volume adjustment: By adjusting the piston pump, it also can fill all the liquid from 500-2500ml.
Bottle position correct device:To ensure the bottles and filling nozzles are in the correct position, we add a special bottles position device to make the whole filling process smooth and stable.
No bottle no filling:Filling nozzles. The filling nozzles are specialized made: anti drop. Also, the filling nozzles will come into the bottle bottom, and moving up slowly when filling.
Cleaning: The pump uses quick-fit removal Structure, it is easy cleaning and disinfection.
Specification: | |
Fillingmaterial | Shampoo / Water / Edible Oil / Oil / Liquid /Stickyliquid |
Fillingnozzles | 2/4/6/8canbecustomized |
Meteringsystem | Pistonpump |
Fillingspeed | Customized |
Fillingcapacity | 500-5000ml |
Fillingprecision | ≤±0.5% |
Airconsumption | 0.6-0.8MPa |
Power | Customized |
Applicationbottle | Circular,round,flat,square,etcglassandplasticbottle |
Functions:
- A high yield of cap-fastening
- Turntable fastness, replace simply and convenient.
- Come in and out bottle is easy, frequency conversion adjusting speed.
- Operate easily, easy maintenance.
- Concatenation work, automatism production, Saving time, improve efficiency.
- The whole machine is designed to meet GMP standard.
Our advantages:
- We provide our customers with all components for free within 1 year.
- We offer long life maintenance, technical support is available, offer videos of installation and debugging.
- Our machine is easy for installation. We will take pictures of the disconnect parts of machines, youcan install the machines according to pictures. We attach marks on the machines that need to connect,you caninstall the machines by yourselves. It is cost saving for you.
- The spare parts are optional according to customers needs.
- The handle of the machine can be freely and conveniently turned to adjust so that various types ofbottles can be used.
Main components parts
N0. | Name | Brand |
1 | PLC control system | Mitsubishi(Japan) |
2 | driver | KINCO (Germany) |
3 | Frequency changers | Schneider(France) |
4 | Photo electricity | Omron(Japan) |
5 | Photoelectric sensor | FOTEK(Taiwan) |
6 | Touches screen | Eview(Taiwan) |
7 | Motor | WANXIN(Taiwan) |
8 | Bearings | Japan |
9 | Stainless steel material | 304SS |
Application:
This type of piston filler is best suited for viscous products that are paste, semi paste, or chunky with large particulates for Heavy sauces, salsas, salad dressings, cosmetic creams, heavy shampoo, gels, and conditioners, paste cleaners and waxes, adhesives, heavy oils and lubricants. Cosmetics , Hair care Products, Skin Care Skin Care Products, Tooth Paste, creams, Honey, Cheese, Liquid Chocolate, Jam ,Jelly, Sauce, Ketchup, Ointment, Cream, Lotions, Sun Screen, Shampoo.
sauce filling machine base on different capacity, the filling nozzles number are from one head to 16 heads, and the filling volume is from 100g to 1000g.
Main structure of automatic piston filler
- 20L to 200L Top hopper for option, double Jacket hopper with heating and mixing system for option,
- Main body of machine made by 304SS
- Filling nozzzles, filling nozzles are specially design for anti-drop sauce filling
- Filling nozzles moving up and down by air cylinder, and servo motor moving up and down for option
- PLC control system, and HMI operation
- Specially made horse and valve for honey, with CIP system connect horse.